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Getting Qubi ready.
Product & Industrial Design

DFM checks,
on every revision.

Most manufacturability problems are known rules broken under deadline: a missing draft, a rib too thick for its wall, a hole too close to a bend. Rules that are known can be checked, every time, before the toolmaker finds them.

All Product & Industrial Design →
Pixel illustration for Design-for-Manufacture Checks: a lit inspection lens examining one item on a production belt.

The rules are the product

Design for manufacturing AI means reading a CAD model against an explicit set of process rules and reporting each place the design breaks one, so manufacturability problems are found at the design review rather than at the tooling quote.

Every studio and every supplier has rules: minimum wall thickness for a given resin, draft per side for a textured finish, bend radius against sheet gauge, the smallest internal corner a cutter can reach. Some are in a supplier’s design guide, some in an old checklist, and many only in the memory of the engineer who has had a tool reworked before. Writing them down as a versioned rule set is most of the work, and it is useful even before any software reads it.

The geometric checks themselves are mostly conventional computation on the B-rep: thickness maps, draft analysis, feature recognition. The model’s job is narrower and more useful than it sounds. It reads the supplier guides and your past review notes into rules, recognises which features a rule applies to, and writes each finding in plain language a designer can act on.

What it checks

01

Injection moulding

Draft per face against finish, wall thickness and its variation, rib-to-wall ratio, undercuts that need side actions, and boss geometry against the fastener you specified.
02

Sheet metal and machining

Bend radius against gauge, hole-to-bend distance, flange length, internal corner radii against tool reach, and features that force an extra set-up.
03

Findings tied to features

Each finding names the rule, the feature and the measured value, and opens at that face in the model. A designer accepts, fixes or overrides it with a reason.
04

Not: an engineering sign-off

A clean report means no written rule was broken. It does not mean the part is fit for purpose, safe or ready for tooling. An engineer still signs the release.

How we validate it

We test against your own history: past revisions where a toolmaker or a first-article inspection found a problem. The system has to find those problems from the model alone. Missed findings are the measure that matters, because an extra flag costs a designer a minute while a missed one costs a tool modification.

It reads neutral STEP files from SolidWorks, Fusion, Creo, Onshape or NX, and native feature data through their APIs where a rule needs it. Results land in the review you already run, alongside the model in your PLM, and the same check feeds should-cost estimation, since a side action or an extra set-up is a cost as well as a risk.

How a revision is checked

DFM PATH
  1. 01
    CAD revision

    STEP or native

  2. 02
    Recognise features

    ribs · bosses · bends · holes

  3. 03
    Apply rule set

    your process and supplier rules

  4. 04
    Report

    rule · feature · measured value

  5. 05
    Designer decides

    fix, or override with a reason

  6. 06 · Branch / escalation
    Rule unclear

    sent to the engineer who owns it

Solid: the check pathDashed: rules that need a person to interpret
The rule set is versioned. When a supplier changes a limit, the change is reviewed once and applies to every later check.
Questions

Questions about Design-for-Manufacture Checks.

How is AI used in design for manufacturing?

Mostly to make rules usable. Language models turn supplier design guides and old review notes into explicit rules, recognise which features each rule applies to, and explain findings in plain language. The geometry itself is measured by conventional CAD computation, which is more reliable for thickness and draft than any model guessing from an image.

Can AI review a CAD model automatically?

It can review it against written rules on every revision, without anyone asking. It cannot judge whether the product is fit for purpose, or catch a problem nobody has written a rule for. That is why the output is a list of findings for a designer and an engineer, not an approval.

Which CAD systems does it work with?

Any that exports STEP, which covers SolidWorks, Fusion, Creo, Onshape, NX and Inventor. Where a rule needs feature history, such as the intended draft direction, we read native data through the CAD system API. Results can be posted back to your PLM against the revision they belong to.

Shipped & in build

Real work. Check it yourself.

What we built, what stage it is at, and a link to the live thing wherever there is one.

The updated yourOS homepage: Roxy’s open ring surrounded by bento cards for calls, voice, translation, building, design, apps and more.
The yourOS homepage on a phone, with its compact navigation, welcome film button and bento cards.
youros.tech — the homepage bento hero
Our own · coming soon

yourOS

yourOS is an operating system with an AI at its heart. You talk to it like a person, out loud or typed. It makes your calls, plans your days and works on your projects with a crew of agents, on your own private server. Our own product, built from the first commit; the waitlist is open.

What we built
  • Operating system
  • Roxy
  • Agent crew
  • Voice calls
  • App store
  • Website
Meet yourOS →
The Sonora homepage on desktop: a full-bleed dune landscape behind the headline “Transform Your Life with Sound”, with App Store and Google Play download buttons.
The Sonora homepage on a mobile viewport, showing the same hero reflowed to a single column.
sonora.com — homepage, 1440×900
Live · iOS · Android

Sonora

Website, backend and app assets for Sonora, a free AI sound-therapy app on iOS and Android published by Cognitive AI.

What we built
  • Website
  • Backend
  • App assets
Read the case study →
The updated Podswap homepage on desktop: “Grow on Instagram and TikTok for free, with real engagement from creators your size”, beside a tilted wall of exchange, tool and guide cards on a violet gradient.
The updated Podswap homepage on a phone, with its floating navigation, Instagram and TikTok engagement headline and tilted tool cards.
podswap.app — homepage, 1440×900
Five platforms

Podswap

Brand, website, prototype, apps on five platforms, the AI backend and the algorithm-intelligence pipeline for Podswap, a social growth engine that runs without a human in the loop.

What we built
  • Brand
  • Website
  • Prototype
  • Apps on five platforms
  • AI backend
  • Algorithm pipeline
Read the case study →
The unOpen.AI homepage introducing Roxy, a private AI assistant that remembers who you are.
The unOpen.AI homepage on a mobile viewport.
unopen.ai — homepage, 1440×900
Prototype · closed beta

unOpen.AI

In closed beta: Roxy, a private AI assistant with permanent memory running on infrastructure the user owns. Brand, site, product, backend and conversational design.

What we built
  • Brand
  • Site
  • Product
  • Backend
  • Conversational design
Read the case study →
coherence.com on desktop, headed "Intelligence that moves in phase with people".
coherence.com on a mobile viewport, reflowed to a single column.
coherence.com — homepage, 1440×900
Live

Coherence

Live at coherence.com: brand identity generated with AI agents we directed, the motion system and website for the group behind Sonora, AboutAI, WakeUp and MudShadows. Agent work remains in build.

What we built
  • Brand identity
  • Motion system
  • Live website
  • Agent work — in build
Read the case study →
The new Domain Booth homepage on desktop: the headline “Premium Domains. Serious Buyers. Proven Results.” beside the animated DB monogram.
The new Domain Booth homepage on a phone, reflowed to a single column.
Our build of the Domain Booth homepage — 1440×900
Live

Domain Booth

Live at domainbooth.com for DomainBooth, a premium domain brokerage: a new animated mark, every page redesigned and rebuilt with designed mobile layouts, and a custom CMS for its sales record, featured names, press and enquiries.

What we built
  • Animated mark
  • Every page redesigned
  • Designed mobile layouts
  • Custom CMS
Read the case study →
Who we have built for

Twenty-one years. Names you know.

See all of our work →
  • BBC Good Food logo
  • Charities Aid Foundation logo
  • GAME logo
  • NatWest logo
  • Next logo
  • NSPCC logo
  • Tesco logo
  • Worldpay logo
  • Samsung logo
  • Sony logo
  • Land Rover logo
  • UAP Limited logo
  • Netflix logo
  • Amazon Prime Video logo
  • Mercedes-Benz dealerships logo
  • San Miguel logo
  • Biovene Barcelona logo
  • Seventy7 logo
  • Littlewoods logo
  • Smile logo
  • The Co-operative Bank logo
Let’s talk

Find it before
the toolmaker does.

Bring three revisions that went back for rework; we will show which rules would have caught them.

30-minute technical call · no deck